CtrlSystems Corp.
SCADA Development & Industrial Automation Experts
CtrlSystems is a trusted Systems Integrator in Ontario, delivering advanced SCADA development, PLC programming, and industrial automation services. We specialize in system retrofits, modernizing legacy equipment, and upgrading outdated controls to help manufacturers improve efficiency and reliability. Our team of experts designs and implements automation solutions tailored to your business needs, from small process improvements to large-scale integration projects.
Why Choose CtrlSystems – Expertise That Drives Results
Your Success Is Our Top Priority
At CtrlSystems Corp., we go beyond basic automation services by providing reliable integration, system upgrades, and tailored solutions for manufacturers in Ontario. Our team has deep experience with control system retrofits, SCADA optimization, and advanced PLC programming to ensure your operations run efficiently and securely.
What sets us apart is our problem-solving approach – we thrive on tackling complex challenges and delivering practical results. With our extensive industry network, we provide solutions that are not only innovative but also grounded in proven industrial practices. When you choose CtrlSystems, you gain a partner committed to long-term reliability, compliance, and measurable performance improvements.
Reliable Control System Retrofits
We understand that every project is unique. That’s why we work closely with you to develop customized solutions that perfectly fit your requirements.
Advanced PLC Programming Expertise
Our team deliver precise, efficient, and scalable PLC programming solutions to improve automation reliability and performance.
Proven SCADA Optimization
From new deployments to system upgrades, we design SCADA solutions that provide better visibility, control, and data insights.
On-Time, On-Budget Delivery
You can count on us to deliver every project on time and within budget, with the same commitment to quality and reliability that defines CtrlSystems.
Industrial Automation & SCADA Services
Excellence in Automation Solutions
CtrlSystems provides a full range of automation and control solutions tailored to industrial needs. From PLC programming and HMI design to SCADA development, consulting, integration, and prototyping, we help manufacturers improve efficiency, reliability, and performance.
PLC Programming
Professional PLC programming services for industrial automation, including logic design, troubleshooting, and system upgrades. Enhance reliability, safety, and performance with customized PLC solutions tailored to your operations.
HMI Design
Custom HMI design services that improve operator experience, efficiency, and safety. Our intuitive, user-friendly interfaces boost productivity and streamline industrial automation processes.
SCADA Development
Specializing in Ignition SCADA, we develop scalable systems for real-time monitoring, control, and data visualization. Modernize legacy SCADA platforms with reliable solutions tailored to your operations.
Consulting
Expert automation consulting to guide your business in selecting the right technologies and integration strategies. We help you reduce costs, increase efficiency, and future-proof your operations.
Integration
Seamless integration of PLCs, SCADA, HMIs, and enterprise systems to ensure smooth communication across your operations. Our integration expertise improves efficiency, reliability, and scalability.
Prototyping
Comprehensive prototyping, design, and 3D printing services for automation and control systems. Transform concepts into functional prototypes for testing, validation, and faster project delivery.
Certified Ignition Gold Integrator
As a Certified Ignition Gold Integrator, CtrlSystems delivers advanced solutions built on Inductive Automation’s Ignition platform. We specialize in Ignition SCADA development, dashboards, and system retrofits that improve visibility, data insights, and operational efficiency.
Ignition SCADA Development
Custom Ignition SCADA solutions designed for real-time control, monitoring, and analytics. Improve decision-making with scalable dashboards tailored to your operations.
Legacy System Retrofits
Upgrade outdated SCADA platforms by migrating to Ignition with minimal downtime. Our retrofit expertise ensures modern performance while preserving existing investments.
SCADA Integration & Expansion
Seamless Ignition integration with PLCs, HMIs, databases, and ERP/MES systems. Expand capabilities and unify data across your enterprise.
OUR CLIENTS
Trusted by Leading Manufacturers & Businesses Across Ontario
CtrlSystems partners with food processors, manufacturers, and industrial businesses across Ontario and North America. We deliver automation, SCADA, and PLC solutions that help our clients modernize operations and achieve measurable results.
Aspire Bakeries
Food Manufacturer
CtrlSystems partnered with Aspire Bakeries to design and implement a custom detection solution that improved printing reliability on packaging lines. In addition, we reprogrammed conveyor systems to ensure consistent operation where previous solutions had struggled. These improvements reduced waste, increased reliability, and achieved a return on investment in roughly one year.
Burnbrae Farms
Food Manufacturer & Packer
CtrlSystems supported Burnbrae Farms with a SCADA upgrade and dashboard enhancements to improve usability and visibility across operations. We also upgraded control systems and continue to provide ongoing automation support, helping ensure reliability and efficiency in their production processes.
Dare Foods
Food Manufacturer
CtrlSystems partnered with Dare Foods to optimize high-speed production and packaging operations.
Our work included fine-tuning equipment to reduce waste, developing SOPs and control points to improve consistency, and programming automation systems across the packaging line—from conveyors to palletizers. These improvements enhanced efficiency and reliability from start to finish.
JFE Power Canada (formerly Cogent Power Inc.)
Electrical Energy Component Manufacturer
CtrlSystems supported JFE Power Canada in modernizing plant operations by digitizing manual processes into SCADA systems, eliminating reliance on whiteboards and improving visibility. We are also involved in initiatives to integrate SCADA with MES/ERP systems, enhance process flow, and upgrade control panels. Our work includes conducting safety reviews during commissioning to ensure compliance and reliability across operations.
Terrapure Environmental
Battery Recycling (Smelting Plant)
CtrlSystems provides extensive ongoing automation support for Terrapure Environmental, including modernizing control systems and upgrading panels from legacy platforms to modern PLC architectures. We have delivered custom SCADA enhancements such as inventory and asset tracking, and integrated systems with industrial equipment to improve monitoring and performance. Our support includes remote troubleshooting and integration across multiple technologies, helping ensure reliability and efficiency in critical operations.
Canbrands Specialty Foods
Food Manufacturing / Packaging
CtrlSystems assisted Canbrands Specialty Foods with a specialized troubleshooting project, resolving critical issues on a packaging machine that had no documentation or vendor support. By analyzing and refining the PLC and HMI programs, we were able to restore reliable operation and minimize downtime.
Tru Earth
Sustainable Consumer Products
CtrlSystems supported Tru Earth with fine-tuning and optimization of a packaging line for their environmentally friendly product lines. The project involved diagnosing recurring stoppages, standardizing equipment settings, replacing critical mechanical components, and adjusting system performance. Once stability and reliability were achieved, we provided on-site training to staff, ensuring long-term success and smooth operation.
Ya YA Foods Corp.
Beverage Manufacturer
CtrlSystems delivered a fully customized SCADA project for Yaya Foods, including a dynamic power monitoring dashboard and an executive dashboard for cost analysis. The system was designed to adapt automatically to plant changes, providing management with real-time insights into production costs, line performance, and energy consumption.